Blog

Short reads from our engineers on the parts, processes and problems we're working through.

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Process scienceMarch 15, 2025

LPBF process parameters: a practical guide

Laser power, scan speed, hatch spacing, layer thickness — the four knobs you can actually turn. How they interact, and how we approach optimisation without getting lost in the DoE.

DfAMFebruary 28, 2025

Twelve parts into one: a DfAM walkthrough

How we took a hydraulic manifold assembly with twelve components and redesigned it as a single printed part. What changed, what stayed, and what we'd do differently next time.

QualityFebruary 10, 2025

Metal powder QC: what we check and why

Powder quality sets the ceiling on part quality. The characteristics we monitor, the tests we run, and how we manage powder across reuse cycles.

SustainabilityJanuary 22, 2025

Putting real numbers on AM sustainability

AM has genuine environmental advantages, but the marketing tends to overstate them. Here's how we apply LCA to real production parts — and where the numbers actually land.